Welding Robot Arm Low Splash Welder, 6-Axis Industrial Robot Welding Robot Arm

• Customization: Available
• Application: Welding
• Control Mode: Continuous Path Control
• Model NO.: MIG-500PR
• Payload Capacity: 3 kg
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

Introduction
The Portable MIG Welding Robot represents a groundbreaking advancement in welding technology, combining mobility, precision, and efficiency. Designed for a wide range of welding applications, this robotic system is essential for manufacturers, fabricators, and construction professionals. Utilizing Metal Inert Gas (MIG) welding technology, it enhances productivity while ensuring high-quality welds across various materials.
Key Features
Compact and Lightweight Design: The Portable MIG Welding Robot features a compact and lightweight structure, allowing for easy transportation and setup in diverse environments. Its portability makes it ideal for both industrial applications and remote job sites, where space constraints can be a challenge.
Advanced MIG Welding Technology: The robot utilizes MIG welding, known for its versatility and effectiveness. The MIG process involves a continuous wire electrode that is fed through a welding gun, melting to join materials. This method is suitable for a variety of metals, including mild steel, stainless steel, and aluminum, making it a versatile choice for many industries.
User-Friendly Interface: Equipped with an intuitive control panel, the robot allows operators to easily input welding parameters and monitor performance in real-time. This user-centric design simplifies operation, reducing the training time needed for new users and enhancing overall productivity.
Precision and Consistency: The robot is engineered for high precision, ensuring consistent weld quality across different applications. With advanced motion control technology, it executes complex welding paths with exceptional accuracy, significantly reducing the likelihood of defects and the need for rework.
Integration with Automation Systems: The Portable MIG Welding Robot can seamlessly integrate with existing automation systems, including conveyor belts and other robotic solutions. This compatibility streamlines operations and enhances the efficiency of production lines, allowing businesses to maximize throughput.
Safety Features: Safety is paramount in welding operations. The robot is equipped with advanced safety features such as collision detection, emergency stop functions, and protective barriers. These features create a safe working environment, minimizing risks associated with welding tasks.
Versatile Applications: This robotic welding solution is applicable across various sectors, including automotive, aerospace, construction, and metal fabrication. Its adaptability makes it suitable for both large-scale manufacturing projects and smaller, specialized tasks.
Energy Efficiency: The Portable MIG Welding Robot is designed to operate efficiently, consuming less energy compared to traditional welding methods. This not only reduces operational costs but also supports sustainability efforts within organizations.
Benefits
Enhanced Productivity: The automation provided by the Portable MIG Welding Robot significantly boosts productivity. The robot can operate continuously without breaks, allowing for quicker completion of welding tasks, which leads to increased output and reduced project timelines.
Cost Savings: By minimizing labor costs associated with manual welding and reducing material wastage, businesses can realize significant cost savings. The initial investment in a portable welding robot is quickly recouped through enhanced efficiency and lower operational expenses.
Improved Quality Control: The precision offered by the Portable MIG Welding Robot results in superior weld quality with fewer defects. This enhances the overall quality of finished products, leading to higher customer satisfaction and fewer warranty claims.
Flexibility and Adaptability: The portability of the robot allows for quick adjustments to accommodate various welding projects. Whether for small repair jobs or large production runs, the robot adapts easily to different welding requirements, ensuring businesses can respond rapidly to changing demands.
Reduced Labor Dependency: By integrating the Portable MIG Welding Robot into their operations, businesses can reduce reliance on manual labor for welding tasks. This not only mitigates challenges associated with labor shortages but also allows skilled workers to focus on more complex, value-added tasks.
Streamlined Training and Operation: The robot's user-friendly interface simplifies the training process for operators. With minimal instruction, new users can become proficient, leading to faster implementation and reduced downtime during transitions.
Conclusion
The Portable MIG Welding Robot is a significant advancement in welding technology, offering unmatched mobility, precision, and efficiency. Its ability to deliver high-quality welds across various applications makes it an invaluable tool in modern manufacturing and construction.

Welding power supply model	MIG-500P/PR
Input power supply voltage/frequency	3-380V±10%/50Hz&60Hz
Rated input power	24KVA
Rated input current	37A
Rated no-load voltage	80V
Output current/voltage adjustment range	40A/16V---500A/39V
Duty cycle  (40°C) 60%-100%	500A/39V
	387A/33.4V
Welding machine weight	53KG
Welding machine volume (L x W x H) mm	650*310*660
Efficiency	> 90%
Power factor	> 0.87
Main transformer insulation level	H
Output reactor insulation level	B
Wire feeder weight	15kg
Shielding gas flow rate	10-20 L/min
Wire feeding speed range	1.2---22 m/min
Supported welding wire diameters	φ0.8,φ1.0,φ1.2,φ1.6
Implementation Standards	GB15579.1-2013

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.