Welding Robot Arm with Control Cabinet 6 Axis Lean Arc Welding Robot

• Customization: Available
• Application: Welding
• Control Mode: Continuous Path Control
• Model NO.: MIG-500PR
• Degrees of Freedom: 6-axis
• Drive Mode: Electric
• Payload Capacity: 3 kg
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

Introduction
The Portable MIG Welding Robot is an innovative advancement in the welding industry, designed to enhance productivity and quality across various applications. Utilizing Metal Inert Gas (MIG) welding technology, this robotic system offers unmatched versatility, making it an essential tool for manufacturers, fabricators, and construction professionals. Its portability and ease of use allow for effective deployment in diverse environments.
Key Features
Compact and Lightweight Design: The robot's compact and lightweight construction ensures easy transportation and setup. This feature is particularly beneficial for both industrial facilities and remote job sites, where space can be limited.
Advanced MIG Welding Technology: The Portable MIG Welding Robot employs MIG welding, which involves a continuous wire electrode fed through a welding gun. This process is effective for welding various metals, including mild steel, stainless steel, and aluminum, catering to a wide array of industrial needs.
User-Friendly Interface: The intuitive control panel allows operators to easily input welding parameters and monitor performance in real-time. This design reduces training time for new users, enhancing overall operational efficiency.
High Precision and Consistency: Engineered for precision, the robot ensures consistent weld quality across multiple applications. With advanced motion control technology, it executes complex welding paths with remarkable accuracy, significantly reducing defects and the need for rework.
Integration with Automation Systems: This robotic welding solution can seamlessly integrate with existing automation systems, such as conveyor belts and other robotic equipment. This compatibility streamlines operations and enhances overall production efficiency.
Safety Features: Safety is a top priority in welding operations. The Portable MIG Welding Robot is equipped with collision detection systems, emergency stop functions, and protective barriers to ensure a safe working environment.
Versatile Applications: This robot is applicable in various sectors, including automotive, aerospace, construction, and metal fabrication. Its adaptability makes it suitable for both large-scale manufacturing projects and specialized tasks.
Energy Efficiency: Designed for efficient operation, the robot consumes less energy compared to traditional welding methods. This energy efficiency not only reduces operational costs but also supports sustainability efforts within organizations.
Benefits
Enhanced Productivity: By automating welding tasks, the Portable MIG Welding Robot significantly boosts productivity. Its ability to operate continuously without breaks leads to quicker completion of projects, increasing output and reducing lead times.
Cost Savings: Businesses can achieve considerable cost savings by reducing labor costs associated with manual welding and minimizing material waste. The initial investment in the robot is quickly offset by improved efficiency and lower operational expenses.
Improved Quality Control: The precision provided by the robot results in superior weld quality with fewer defects. This leads to higher customer satisfaction and fewer warranty claims, enhancing the overall reputation of the business.
Flexibility and Adaptability: The portability of the robot allows for quick adjustments to accommodate various welding projects. Whether handling small repairs or large production runs, the robot can easily adapt to different welding requirements.
Reduced Labor Dependency: Integrating the Portable MIG Welding Robot reduces reliance on manual labor for welding tasks. This alleviates challenges related to labor shortages and allows skilled workers to focus on more complex tasks that require human expertise.
Streamlined Training and Operation: The user-friendly interface simplifies training for operators, allowing new users to become proficient quickly. This leads to faster implementation and minimizes downtime during transitions.
Conclusion
The Portable MIG Welding Robot is a significant leap forward in welding technology, offering unparalleled mobility, precision, and efficiency. Its capability to deliver high-quality welds across diverse applications makes it an invaluable asset in modern manufacturing and construction.
Investing in this innovative solution enables businesses to enhance productivity, reduce costs, and improve overall quality, positioning themselves for success in a competitive market. In summary, the Portable MIG Welding Robot not only transforms traditional welding processes but also sets a new standard for efficiency and quality in the industry, empowering organizations to achieve their goals with confidence.

Welding power supply model	MIG-500P/PR
Input power supply voltage/frequency	3-380V±10%/50Hz&60Hz
Rated input power	24KVA
Rated input current	37A
Rated no-load voltage	80V
Output current/voltage adjustment range	40A/16V---500A/39V
Duty cycle  (40°C) 60%-100%	500A/39V
	387A/33.4V
Welding machine weight	53KG
Welding machine volume (L x W x H) mm	650*310*660
Efficiency	> 90%
Power factor	> 0.87
Main transformer insulation level	H
Output reactor insulation level	B
Wire feeder weight	15kg
Shielding gas flow rate	10-20 L/min
Wire feeding speed range	1.2---22 m/min
Supported welding wire diameters	φ0.8,φ1.0,φ1.2,φ1.6
Implementation Standards	GB15579.1-2013

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.