Industrial 6-Axis Welding Robot Arm, Collaborative Robots That Can Be Used for Welding

• Customization: Available
• Application: Welding
• Control Mode: Continuous Path Control
• Model NO.: MIG-500PR
• Payload Capacity: 3 kg
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

Introduction
The Portable MIG Welding Robot is an innovative solution that revolutionizes the welding industry by integrating advanced technology with unmatched mobility. This robotic system is specifically designed to handle a wide range of welding tasks, making it an essential tool for manufacturers, fabricators, and construction professionals. By leveraging Metal Inert Gas (MIG) welding technology, this robot not only enhances efficiency but also improves weld quality and consistency across various applications.
Key Features
Compact and Lightweight Design: One of the standout features of the Portable MIG Welding Robot is its compact and lightweight construction. This design enables easy transportation and setup, allowing the robot to be deployed in diverse environments, from industrial settings to remote job sites. Its ergonomic structure facilitates maneuverability, ensuring that it can access tight spaces and complex configurations where traditional welding equipment may struggle.
Advanced MIG Welding Technology: The robot employs state-of-the-art MIG welding technology, which is celebrated for its versatility and effectiveness. MIG welding involves the use of a continuous wire electrode fed through a welding gun, which is melted and fuses the materials being welded together. This process is particularly beneficial for welding a variety of metals, such as mild steel, stainless steel, and aluminum, making it suitable for a broad range of applications.
Intuitive User Interface: The Portable MIG Welding Robot features an advanced user interface that simplifies operation and programming. Operators can easily input welding parameters, select different welding modes, and monitor real-time performance data. This intuitive control panel reduces the learning curve for new users and enhances overall productivity, allowing for quick adjustments on the fly.
High Precision and Consistency: One of the primary advantages of robotic welding is its ability to deliver high precision and consistency in welds. The robotic arm is designed with advanced motion control technology, allowing it to execute intricate welding paths with exceptional accuracy. This ensures that every weld meets strict quality standards, reducing the likelihood of defects and minimizing the need for rework.
Integration with Automation Systems: The Portable MIG Welding Robot is engineered to integrate seamlessly with existing manufacturing and automation systems. Whether used in conjunction with conveyor belts, automated material handling systems, or other robotic solutions, this welding robot enhances the overall efficiency of production lines. This compatibility allows businesses to streamline their operations and maximize throughput.
Safety Features: Safety is a critical concern in any welding operation. The Portable MIG Welding Robot is equipped with a range of safety features, including collision detection systems, emergency stop buttons, and protective barriers. These features ensure a safe working environment, minimizing the risk of accidents and injuries during operation.
Versatile Application Range: This robotic welding solution is not limited to a single industry or application. It is suitable for various sectors, including automotive, aerospace, construction, and metal fabrication. Its adaptability makes it an ideal choice for both large-scale manufacturing projects and smaller, specialized tasks.
Energy Efficiency: In today's environmentally conscious world, energy efficiency is a significant consideration. The Portable MIG Welding Robot is designed to operate efficiently, consuming less energy compared to traditional welding processes. This not only reduces operational costs but also contributes to sustainability efforts within organizations.
Benefits
Enhanced Productivity: The Portable MIG Welding Robot significantly increases productivity by automating the welding process. With the ability to operate continuously without breaks, the robot can complete welding tasks in a fraction of the time it would take a human welder. This efficiency translates into increased output and reduced project timelines.
Cost Savings: By automating welding tasks, businesses can reduce labor costs associated with manual welding. Additionally, the precision of robotic welding minimizes material wastage and rework, leading to significant cost savings over time. The initial investment in a portable welding robot is quickly recouped through improved efficiency and lower operational expenses.
Improved Quality Control: The high level of precision offered by the Portable MIG Welding Robot results in superior weld quality. Consistent welds with fewer defects enhance the overall quality of finished products, leading to higher customer satisfaction and fewer warranty claims. This reliability is especially crucial in industries where safety and performance are paramount.

Welding power supply model	MIG-500P/PR
Input power supply voltage/frequency	3-380V±10%/50Hz&60Hz
Rated input power	24KVA
Rated input current	37A
Rated no-load voltage	80V
Output current/voltage adjustment range	40A/16V---500A/39V
Duty cycle  (40°C) 60%-100%	500A/39V
	387A/33.4V
Welding machine weight	53KG
Welding machine volume (L x W x H) mm	650*310*660
Efficiency	> 90%
Power factor	> 0.87
Main transformer insulation level	H
Output reactor insulation level	B
Wire feeder weight	15kg
Shielding gas flow rate	10-20 L/min
Wire feeding speed range	1.2---22 m/min
Supported welding wire diameters	φ0.8,φ1.0,φ1.2,φ1.6
Implementation Standards	GB15579.1-2013

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.