Collaborative Robots That Can Be Used for Welding, Arc Welding Robot Station

• Customization: Available
• Type: Welding Manipulator
• Structure: Platform
• Model NO.: MIG-500PR
• Max Eccentricity Distance: 250mm
• Tilting Angle: 0-135°
• Voltage: 110V/220V
• Welding Turning Rolls Type: Self-Adjusting
• Welding Tilter Type: Flexible Combination
• Condition: New
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

A Welding Robot Station is an automated system designed for efficient welding processes, integrating robotic arms with advanced control systems to enhance productivity and precision in manufacturing. Typically used in industries such as automotive, aerospace, and metal fabrication, these stations consist of one or more robotic welders that can perform various welding techniques, including MIG, TIG, and spot welding.
The setup usually includes a worktable for positioning components, safety enclosures to protect operators, and integrated software for programming and monitoring the welding tasks. The robots are equipped with sensors and cameras for real-time feedback and adjustments, ensuring optimal weld quality. The versatility of welding robots allows them to handle complex geometries and perform repetitive tasks consistently, reducing human error and increasing throughput.
Moreover, these stations can be customized with additional features, such as automatic material handling systems, to further streamline the production line. By implementing a Welding Robot Station, companies can achieve significant improvements in efficiency, quality, and worker safety, making it a valuable asset in modern manufacturing environments.

Welding power supply model	MIG-500P/PR
Input power supply voltage/frequency	3-380V±10%/50Hz&60Hz
Rated input power	24KVA
Rated input current	37A
Rated no-load voltage	80V
Output current/voltage adjustment range	40A/16V---500A/39V
Duty cycle  (40°C) 60%-100%	500A/39V
	387A/33.4V
Welding machine weight	53KG
Welding machine volume (L x W x H) mm	650*310*660
Efficiency	> 90%
Power factor	> 0.87
Main transformer insulation level	H
Output reactor insulation level	B
Wire feeder weight	15kg
Shielding gas flow rate	10-20 L/min
Wire feeding speed range	1.2---22 m/min
Supported welding wire diameters	φ0.8,φ1.0,φ1.2,φ1.6
Implementation Standards	GB15579.1-2013

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.