Automatic Robotic Low Splash Laser TIG/MIG Industrial Welding Robot, Range 2200mm

• Customization: Available
• Type: Welding Manipulator
• Structure: Platform
• Model NO.: MIG-500PR
• Rotaion Speed: 0.3-3rpm
• Max Eccentricity Distance: 250mm
• Tilting Angle: 0-135°
• Voltage: 110V/220V
• Welding Turning Rolls Type: Self-Adjusting
• Welding Tilter Type: Flexible Combination
• Condition: New
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

A Welding Robot Station is a sophisticated automated system designed to enhance welding processes across various industries, including automotive, aerospace, and metal fabrication. These stations typically feature robotic arms equipped with advanced welding technologies, such as MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), and spot welding. By automating these tasks, Welding Robot Stations ensure high precision and consistency, resulting in superior weld quality.
The robotic welder at the core of these stations is engineered for flexibility and efficiency. Mounted on a movable base, the robotic arm can access multiple welding points without needing to reposition the workpiece. This design minimizes cycle times and maximizes productivity, allowing manufacturers to complete projects more rapidly. The robots maintain consistent welding parameters, reducing defects and enhancing overall product quality.
Safety is a crucial consideration in welding operations. Welding Robot Stations are equipped with various safety features, including protective enclosures to shield operators from sparks and fumes, emergency stop buttons for quick shutdown, and safety interlocks that prevent operation when the enclosure is opened. Additionally, many systems incorporate advanced sensors and cameras for real-time monitoring, enabling the robot to adjust parameters on-the-fly to ensure optimal results.
Programming these stations is typically user-friendly, utilizing intuitive software that allows operators to input welding parameters and monitor performance easily. Operators can create detailed welding paths and schedules, significantly reducing setup time when switching between different projects. This adaptability enhances operational efficiency and responsiveness to changing production needs.
Furthermore, many Welding Robot Stations can be integrated with automated material handling systems, which facilitate the feeding of raw materials and removal of finished products. This integration further boosts productivity by minimizing downtime. Some robotic systems are also programmed for in-process quality inspections, ensuring each weld meets the required standards before moving on to the next production stage.
In summary, a Welding Robot Station is a cutting-edge solution that combines advanced robotics and safety features to revolutionize welding operations. By harnessing the precision and reliability of robotic technology, manufacturers can achieve significant improvements in efficiency, quality, and workplace safety. As industries evolve, the importance of automated welding systems will continue to grow, making Welding Robot Stations essential assets in modern manufacturing environments.

Welding power supply model	MIG-500P/PR
Input power supply voltage/frequency	3-380V±10%/50Hz&60Hz
Rated input power	24KVA
Rated input current	37A
Rated no-load voltage	80V
Output current/voltage adjustment range	40A/16V---500A/39V
Duty cycle  (40°C) 60%-100%	500A/39V
	387A/33.4V
Welding machine weight	53KG
Welding machine volume (L x W x H) mm	650*310*660
Efficiency	> 90%
Power factor	> 0.87
Main transformer insulation level	H
Output reactor insulation level	B
Wire feeder weight	15kg
Shielding gas flow rate	10-20 L/min
Wire feeding speed range	1.2---22 m/min
Supported welding wire diameters	φ0.8,φ1.0,φ1.2,φ1.6
Implementation Standards	GB15579.1-2013

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.