PV22 Hydraulic Pump in Concrete Mixer Trucks, Pmb P90/110, PV23/070/089/090/110 for Ark

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: PV22
• Cylinder Number: Single Cylinder
• Drive Mode: Mechanically Driven Pump
• Pump Shaft Position: Horizontal
• Type: V Type
• Power: Hydraulic
• Straight Shaft Swashplate Piston Type: Pressureoil
• Radial Plunger Pump Type: Valve with Flow
• Transport Package: Wooden Box
• Specification: 52*36*36
• Trademark: Bodeke
• Origin: China
• HS Code: 8412291000
• Production Capacity: 300/Month
• Package Size: 52.00cm * 36.00cm * 36.00cm
• Package Gross Weight: 85.000kg

Product Description

Concrete Mixer Truck PV22 Hydraulic Pump for Danfoss: A Detailed Account
I. Introduction
The PV22 hydraulic pump for concrete mixer trucks within the Danfoss system is a fundamental component that enables the efficient operation of these vehicles. It plays a crucial role in the concrete mixing process during transportation, ensuring the homogeneity of the concrete mixture.
II. Design and Construction
A. Housing
The housing of the PV22 pump is engineered to endure the tough conditions of a concrete mixer truck environment. Made from high - quality materials, such as corrosion - resistant alloys, it can withstand exposure to dust, moisture, and temperature variations. It is also designed to handle the mechanical stress from the truck's movement and the mixing operation. The housing has carefully designed mounting points and connection ports for seamless integration into the truck's hydraulic system.
B. Internal Components
1. Pistons
The pistons are precision - machined from materials like hardened steel. Their design ensures a tight fit within the cylinders to minimize fluid leakage. The surface is finished to reduce friction during reciprocating motion, enhancing the pump's efficiency and lifespan. The pistons are optimized in size and shape to generate the appropriate pressure and flow rate for the mixer truck's hydraulic needs.
2. Cylinders
The cylinders are crafted with high precision. Made from materials capable of withstanding high pressure, their inner walls are machined to tight tolerances and often have special treatments. These treatments make the walls smoother, reducing friction and providing an effective seal with the pistons. The cylinders support the pistons during their entire stroke for efficient fluid transfer.
3. Valve System
The valve system consists of inlet, outlet, and pressure - control valves. The inlet valves allow smooth entry of hydraulic fluid from the reservoir, preventing air entrapment. The outlet valves direct pressurized fluid to the hydraulic motor of the mixing drum. The pressure - control valves maintain stable pressure within the pump by adjusting the fluid flow to avoid over - or under - pressure conditions.
III. Operating Principle
A. Intake Stroke
During the intake stroke, the pistons create a low - pressure area in the cylinders. This causes the hydraulic fluid to flow from the reservoir through the inlet valves. The design coordinates the pistons and valves to ensure continuous and smooth fluid intake, minimizing air bubbles.
B. Compression and Discharge
After fluid enters the cylinders, during the compression stroke, the pistons reduce the fluid volume, increasing the pressure. The pressurized fluid is then discharged through the outlet valves to the mixing drum's hydraulic motor. The pressure generated overcomes the drum's resistance, including the weight of the concrete and friction.
C. Pressure Regulation
The pressure - control valves constantly monitor the pump's pressure. If it exceeds the maximum set value, the valves open to bypass fluid, maintaining a stable pressure. If the pressure drops too low, the pump adjusts to increase it, ensuring sufficient power for the mixing drum.
IV. Performance Characteristics
A. Flow Rate
The PV22 pump provides a specific and consistent flow rate of hydraulic fluid, determined by the mixer truck's mixing drum requirements. The flow rate can be adjusted within a certain range, making it suitable for different drum sizes and mixing conditions.
B. Pressure Capacity
It has significant pressure capacity to handle the demands of the mixer truck's hydraulic system. This enables it to drive the mixing drum under various load conditions, including heavy concrete loads.
C. Efficiency
The pump is designed for high efficiency. The low - friction pistons and cylinders, along with an efficient valve system, reduce energy losses. This results in less heat generation within the hydraulic system and better utilization of input energy to drive the mixing drum.
V. Compatibility with Concrete Mixer Trucks
A. Integration with the Hydraulic System
The PV22 pump is designed for easy integration into the existing hydraulic system of a concrete mixer truck. It has standard connection ports and mounting configurations that match the truck's hydraulic lines and chassis, simplifying installation and maintenance.
B. Matching with the Mixing Drum
The pump's flow rate and pressure characteristics are carefully matched to the requirements of the concrete mixing drum. Different drums have different torque and speed requirements, and the PV22 pump can provide the right hydraulic power to ensure proper mixing of the concrete.

Model NO.	PV22	Model	PV22
Performance	Same as Original	Pressure	36MPa
Lead Time	5 Days	Transport Package	Standard Export Wooden Case
Colour	as Your Request	Usage	Concrete Mixer
Weight	85KG	Specification	52*36*36
Trademark	Bodeke	Origin	China
HS Code	8413503190	Production Capacity	100 Sets/Month

 

Technical data of Mixer hydraulic pressure
Model	unit	PV23	PV22
Max. Output per minute	cm³	89	69.8
Pump output per revolution	cm³	18.03	18.03
Maximum pressure	MPa	35	35
Rated pressure	MPa	21	21
Max. Control pressure	MPa	3.5	3.5
Refueling pressure	MPa	0.8-2.0	0.8-2.0
Max. Shell pressure	MPa	Constant0.25,Peak0.5	Constant0.25,Peak0.5
Max. Rotational speed	min^-1	2590	2810
Min. Rotational speed	min^-1	500	500
Rated speed	min^-1	1500	1500
Dynamic viscosity range of working fluid Starting Operating Optimal condition	mm²S^-1	1000 12-300 25-35	1000 12-300 25-35
Type of working fluid		Mineral lubricant	Mineral lubricant
Working temperature	ºC	-40~+50	-40~+50
Highest temperature in fuel tank	ºC	80	80
of working fluid	μm	10	10
Orientation of axis		Clockwise or counterclockwise	Clockwise or counterclockwise
Max. Shear plate inclination angle	°	±18°	±18°
Weight        kg	KG	78	63

FAQ
Questions you maybe inquiry

Q1: What is the main function of a mixer truck hydraulic pump?
A1: The mixer truck hydraulic pump's main function is to provide the necessary power and flow rate to mix the materials efficiently within the mixer truck's drum. It generates high-pressure hydraulic fluid flow, which drives the mixing mechanism to combine various materials uniformly.

Q2: How does a hydraulic pump differ from other types of pumps used in mixer trucks?
A2: A hydraulic pump differs from other types of pumps used in mixer trucks in its ability to generate high-pressure fluid flow. It specifically converts mechanical energy into hydraulic energy, providing the necessary force to mix dense materials effectively. Other pumps, such as electric or pneumatic pumps, may not provide the same level of power and pressure required for mixer truck applications.

Q3: What are the key features of a high-quality mixer truck hydraulic pump?
A3: A high-quality mixer truck hydraulic pump should possess several key features. These include durability, efficiency, high-pressure capabilities, and low maintenance requirements. The pump should be able to handle the demands of continuous use, provide consistent performance, and require minimal upkeep to maintain optimal operation.

Q4: How often should the hydraulic pump be maintained or serviced?
A4: The frequency of maintenance or servicing for a mixer truck hydraulic pump depends on its usage and the manufacturer's recommendations. Regular checks and inspections should be performed to ensure the pump is operating correctly and free from leaks or wear. Additionally, filters and other components may require periodic replacement to maintain optimal performance. Following the manufacturer's maintenance schedule is crucial to extend the pump's lifespan and prevent unexpected downtime.

Q5: What materials are typically used in the construction of mixer truck hydraulic pumps?
A5: Mixer truck hydraulic pumps are typically constructed using high-grade materials such as cast iron or steel for the casing and internal components. These materials are chosen for their strength, durability, and resistance to wear and corrosion. Sealing materials, such as O-rings and gaskets, are often made of elastomers or polymers that can withstand the high-pressure environment and prevent leaks.

Q6: How does the hydraulic pump affect the overall performance of the mixer truck?
A6: The hydraulic pump plays a crucial role in the overall performance of the mixer truck. A reliable and efficient pump ensures consistent mixing, which is essential for producing high-quality concrete or other materials. If the pump is not operating correctly, it can lead to mixing inconsistencies, reduced production rates, and even mechanical issues with the mixer truck. Therefore, maintaining a well-functioning hydraulic pump is essential for maximizing the mixer truck's performance and uptime.

Q7.Are you manufacturer?  And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.

Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.

Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and  in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.

Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.

Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence.
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CML-10 reducer / gearbox	PMP7.1R130 reducer / gearbox	6423-279 pump	6433  motor
CML-12 reducer / gearbox	PMP7.5R130 reducer / gearbox	4623-552 pump	4633 motor
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P3301 reducer / gearbox	PMP8.0R140 reducer / gearbox	6423-279 pump	6433  motor
P4300 reducer / gearbox	PMP9YR140 reducer / gearbox	PV22 pump	MF22  motor
P5300 reducer / gearbox	PMP7.5R134 reducer / gearbox	PV23 pump	MF23 motor
P7300 reducer / gearbox	PMP7.5R135 reducer / gearbox	SPV22 pump	SMF22  motor
PLM-7 reducer / gearbox	PMP7.5R136 reducer / gearbox	SPV23 pump	SMF23 motor
PLM-9 reducer / gearbox	PMP6sp reducer / gearbox	PV070 pump	MF070  motor
CML-10 reducer / gearbox	PMP 6.5sp reducer / gearbox	PV089 pump	MF089 motor
CML-12 reducer / gearbox	PMP 7.1sp reducer / gearbox	SPV070 pump	SMF070  motor
CML16 reducer / gearbox	PMP 7.5sp reducer / gearbox	SPV089 pump	SMF089 motor
P3301 reducer / gearbox	PMP 6cp reducer / gearbox	PV110 pump	MF110 motor
P4300 reducer / gearbox	PMP 6.5cp reducer / gearbox	SPV110 pump	SMF110 motor
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P7300 reducer / gearbox	PMP 7.5cp reducer / gearbox	SPV112 pump	SMF112 motor
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PMB6R100 reducer / gearbox	577L reducer / gearbox	SPV090 pump	SMF090 motor
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PMB7.8R140 reducer / gearbox	TMG51.2 reducer / gearbox	PMH P110 pump	MSF85 motor
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PMB 7.5cp reducer / gearbox	TOP P70 reducer / gearbox	A11VLO190LRDU2/11L-NZD12K02P-S PISTON pump	VB99-09 reducer / gearbox
PMP 6.0 reducer / gearbox	TOP P75S reducer / gearbox	A11VLO260LRDU2/11R+A10VO28DR/31R  pump	VB99-10 reducer / gearbox
PMP6R100 reducer / gearbox	TOP P75R reducer / gearbox	A11VLO260LRDU2/11R-NZD12K67P-S PISTON pump	ZHP P70 reducer / gearbox
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PMP7aspR120 reducer / gearbox	TOP P90S reducer / gearbox	A11VLO260LRDH2/11R-NZD12K02 PISTON pump	8413503190
PMP7.1R120 reducer / gearbox	TOP P90 reducer / gearbox	A10VO28DR/31R-VSC12K01 PISTON  pump	8412291000
ZTS P68 reducer / gearbox	ZHP P75S reducer / gearbox	A4VG180HD1MT1/32R-NSF02F021-S PISTON pump	8708919000
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