Customization: | Available |
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After-sales Service: | One Year |
Warranty: | One Year |
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Concrete Mixer Truck PV22 Hydraulic Pump for Danfoss: A Comprehensive Description
I. Introduction
The PV22 hydraulic pump for concrete mixer trucks within the Danfoss system is a key element in the concrete mixing process during transportation. It provides the essential hydraulic power to drive the mixing drum, ensuring the quality and uniformity of the concrete mixture.
II. Design and Construction
A. Housing
The housing of the PV22 pump is engineered for durability. Made from corrosion - resistant materials, it can withstand the harsh environment of construction sites, including exposure to moisture, dust, and chemicals. It also has the strength to endure the mechanical stress from the truck's movement and the vibration of the mixing drum. The housing features precisely designed connection ports and mounting points for seamless integration into the truck's hydraulic system.
B. Internal Components
1. Pistons
The pistons are precision - machined from high - strength materials like hardened steel alloys. They are designed to fit tightly within the cylinders to minimize hydraulic fluid leakage. The smooth surface of the pistons reduces friction during reciprocating motion, enhancing the pump's efficiency and prolonging piston life. Their size and shape are optimized to generate the required pressure and flow rate for the mixer truck's hydraulic system.
2. Cylinders
The cylinders of the PV22 pump are crafted with high precision. Made from materials capable of withstanding high - pressure environments, their inner walls are machined to tight tolerances and often have special surface treatments. These treatments improve the smoothness of the walls, reducing friction and providing an effective seal with the pistons. The cylinders support the pistons throughout their stroke, enabling efficient transfer of hydraulic fluid.
3. Valve System
The valve system consists of inlet, outlet, and pressure - control valves. The inlet valves allow hydraulic fluid to enter the pump smoothly from the reservoir, preventing air from being drawn in. The outlet valves direct pressurized fluid to the hydraulic motor of the mixing drum, handling high - pressure conditions with precision. The pressure - control valves constantly monitor and regulate the pressure within the pump to prevent over - or under - pressure, safeguarding the pump and other components.
III. Operating Principle
A. Intake Stroke
During the intake stroke, the pistons create a low - pressure area in the cylinders. This causes hydraulic fluid to flow from the reservoir through the inlet valves. The design ensures seamless fluid intake, with the pistons and inlet valves coordinated to prevent disruptions. Special features minimize the entry of air bubbles into the fluid.
B. Compression and Discharge
After fluid enters the cylinders, during the compression stroke, the pistons move towards each other, increasing the pressure. The pressurized fluid is then forced out through the outlet valves to the mixing drum's hydraulic motor. The pressure generated is sufficient to overcome the resistance of the mixing drum, including the weight of the concrete and friction in the drum bearings.
C. Pressure Regulation
The pressure - control valves are active during operation. If the pressure exceeds the preset maximum, the valves open to allow some fluid to bypass back to the reservoir or a lower - pressure area. If the pressure drops below the minimum, the pump adjusts to increase the pressure, ensuring the hydraulic motor has enough power.
Model NO. | PV22 | Model | PV22 |
Performance | Same as Original | Pressure | 36MPa |
Lead Time | 5 Days | Transport Package | Standard Export Wooden Case |
Colour | as Your Request | Usage | Concrete Mixer |
Weight | 85KG | Specification | 52*36*36 |
Trademark | Bodeke | Origin | China |
HS Code | 8413503190 | Production Capacity | 100 Sets/Month |
Technical data of Mixer hydraulic pressure | |||
Model | unit | PV23 | PV22 |
Max. Output per minute | cm³ | 89 | 69.8 |
Pump output per revolution | cm³ | 18.03 | 18.03 |
Maximum pressure | MPa | 35 | 35 |
Rated pressure | MPa | 21 | 21 |
Max. Control pressure | MPa | 3.5 | 3.5 |
Refueling pressure | MPa | 0.8-2.0 | 0.8-2.0 |
Max. Shell pressure | MPa | Constant0.25,Peak0.5 | Constant0.25,Peak0.5 |
Max. Rotational speed | min-1 | 2590 | 2810 |
Min. Rotational speed | min-1 | 500 | 500 |
Rated speed | min-1 | 1500 | 1500 |
Dynamic viscosity range of working fluid Starting Operating Optimal condition |
mm²S-1 | 1000 12-300 25-35 |
1000 12-300 25-35 |
Type of working fluid | Mineral lubricant | Mineral lubricant | |
Working temperature | ºC | -40~+50 | -40~+50 |
Highest temperature in fuel tank | ºC | 80 | 80 |
of working fluid | μm | 10 | 10 |
Orientation of axis | Clockwise or counterclockwise | Clockwise or counterclockwise | |
Max. Shear plate inclination angle | ° | ±18° | ±18° |
Weight kg | KG | 78 | 63 |
Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. | |||
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