Collaborative Robots That Can Be Used for Welding, Arc Welding Robot with 2200mm

• Customization: Available
• Type: Welding Manipulator
• Structure: Platform
• Model NO.: MIG-500PR
• Rotaion Speed: 0.3-3rpm
• Max Eccentricity Distance: 250mm
• Tilting Angle: 0-135°
• Voltage: 110V/220V
• Welding Turning Rolls Type: Self-Adjusting
• Welding Tilter Type: Flexible Combination
• Condition: New
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

Arc welding robots represent a significant advancement in automated welding technology, designed to perform various welding tasks with remarkable precision and efficiency. These robots utilize arc welding processes, which create heat through an electric arc formed between a welding electrode and the base material. This heat enables the melting and fusion of metals, resulting in strong, durable welds essential in many industrial applications.
Typically, arc welding robots are equipped with versatile welding torches capable of executing multiple welding techniques, including MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), and stick welding. This versatility allows them to work with a variety of materials, such as steel, aluminum, and other alloys. Industries like automotive, aerospace, shipbuilding, and manufacturing rely heavily on these robots due to their ability to produce high-quality welds consistently and efficiently.
The key components of an arc welding robot include a robotic arm, a control system, and a welding power supply. The robotic arm is highly articulated, often composed of lightweight yet durable materials, allowing it to reach intricate geometries and perform complex movements with ease. The control system, which can be operated through a teach pendant or computer interface, enables precise programming and real-time adjustments to welding parameters, ensuring optimal results in various conditions.
One of the primary advantages of arc welding robots is their capability to operate in hazardous environments, where human workers may face significant risks from fumes, sparks, and intense heat. By minimizing human exposure to these dangers, these robots enhance workplace safety. Additionally, their ability to work continuously without fatigue leads to increased production rates and reduced labor costs. Many arc welding robots incorporate advanced safety features, such as collision detection sensors and protective enclosures, to ensure the safety of both the equipment and surrounding personnel.
The integration of arc welding robots into manufacturing processes can lead to improved weld quality. With consistent control over welding speed, heat input, and arc stability, these robots produce stronger, more uniform welds compared to traditional manual methods. This consistency is especially critical in industries where structural integrity and reliability are paramount, such as in the construction of vehicles and aircraft.
Moreover, arc welding robots are designed for easy integration into existing production lines. They can be programmed to perform various tasks, adapting to different welding requirements and working alongside other automation systems to create a seamless workflow. The efficiency gained through robotic welding not only enhances productivity but also reduces material waste, ultimately benefiting the bottom line of manufacturing operations.
As industries continue to pursue automation solutions, the demand for arc welding robots is expected to grow significantly. This trend is fueled by the necessity for higher efficiency, improved safety standards, and greater flexibility in manufacturing. Furthermore, the ongoing integration of artificial intelligence and machine learning technologies is set to revolutionize robotic welding, allowing for smarter decision-making, adaptive processes, and enhanced capabilities.
In summary, arc welding robots are a transformative force in the landscape of modern welding technology. Their ability to deliver high-quality, precise welds at increased speeds makes them indispensable across various industrial sectors. As technological advancements continue to shape the future of manufacturing, arc welding robots will play an increasingly critical role in driving innovation, enhancing productivity, and setting new standards for quality in welding processes. Their impact will undoubtedly redefine manufacturing practices and elevate operational efficiencies in the years to come.

Welding power supply model	MIG-500P/PR
Input power supply voltage/frequency	3-380V±10%/50Hz&60Hz
Rated input power	24KVA
Rated input current	37A
Rated no-load voltage	80V
Output current/voltage adjustment range	40A/16V---500A/39V
Duty cycle  (40°C) 60%-100%	500A/39V
	387A/33.4V
Welding machine weight	53KG
Welding machine volume (L x W x H) mm	650*310*660
Efficiency	> 90%
Power factor	> 0.87
Main transformer insulation level	H
Output reactor insulation level	B
Wire feeder weight	15kg
Shielding gas flow rate	10-20 L/min
Wire feeding speed range	1.2---22 m/min
Supported welding wire diameters	φ0.8,φ1.0,φ1.2,φ1.6
Implementation Standards	GB15579.1-2013

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.