New Mobile Portable MIG Welding Robot Machine with 2200mm Robot Arm Industrial Robot

• Customization: Available
• Type: Welding Manipulator
• Structure: Platform
• Model NO.: MIG-500PR
• Rotaion Speed: 0.3-3rpm
• Max Eccentricity Distance: 250mm
• Tilting Angle: 0-135°
• Voltage: 110V/220V
• Welding Turning Rolls Type: Self-Adjusting
• Welding Tilter Type: Flexible Combination
• Condition: New
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

Arc welding robots are innovative automated systems designed to perform a variety of welding tasks using arc welding techniques. By leveraging advanced robotics technology, these machines greatly enhance the precision, speed, and efficiency of welding operations, reducing human error and improving the quality of welds in industrial applications.
The core principle behind arc welding involves generating heat through an electric arc formed between a welding electrode and the base material. This heat melts the metal, allowing it to fuse together as it cools. Arc welding robots typically utilize several welding methods, including MIG (Metal Inert Gas), TIG (Tungsten Inert Gas), and stick welding, making them versatile enough to work with various materials such as steel, aluminum, and other alloys. This adaptability is crucial in industries like automotive, aerospace, shipbuilding, and general manufacturing, where high-quality welds are essential.
Key components of an arc welding robot include a robotic arm, a control system, and a welding power supply. The robotic arm is highly articulated, enabling it to reach complex shapes and perform intricate movements with precision. Constructed from lightweight yet durable materials, it is designed to handle the rigors of industrial environments. The control system can be operated via a teach pendant or computer interface, allowing for detailed programming and real-time adjustments to welding parameters. This capability ensures optimal welding performance under a range of conditions.
One of the standout advantages of arc welding robots is their ability to operate in hazardous environments. By minimizing human exposure to dangerous elements such as fumes, sparks, and intense heat, these robots significantly enhance workplace safety. Furthermore, they can work continuously without fatigue, leading to increased production rates and lower labor costs. Many models are equipped with advanced safety features, including collision detection sensors and protective enclosures, to safeguard both the robot and surrounding personnel.
The implementation of arc welding robots in manufacturing processes contributes to improved weld quality. These robots maintain consistent control over factors like welding speed, heat input, and arc stability, resulting in stronger, more uniform welds than manual techniques can achieve. This consistency is vital in industries where structural integrity is critical, such as automotive and aerospace manufacturing.
Additionally, arc welding robots can be easily integrated into existing production lines. Their programming capabilities allow them to perform a range of tasks, adapting to different welding requirements and working in conjunction with other automation systems. This integration creates a seamless workflow that enhances overall productivity while minimizing material waste, ultimately benefiting a company's bottom line.
As industries continue to pursue automation, the demand for arc welding robots is expected to grow. This trend is driven by the need for greater efficiency, improved safety, and increased flexibility in manufacturing operations. Furthermore, the ongoing incorporation of artificial intelligence and machine learning technologies is set to revolutionize robotic welding, enabling smarter decision-making and adaptive processes that respond to real-time data.
In summary, arc welding robots are a transformative element in the realm of modern welding technology. Their ability to deliver high-quality, precise welds at increased speeds makes them essential in various industrial sectors. As technological advancements continue to reshape the manufacturing landscape, arc welding robots will play an increasingly vital role in driving innovation, enhancing productivity, and establishing new standards for quality in welding processes. Their influence is poised to redefine manufacturing practices and elevate operational efficiencies for years to come, ensuring that industries remain competitive in an ever-evolving market.

Welding power supply model	MIG-500P/PR
Input power supply voltage/frequency	3-380V±10%/50Hz&60Hz
Rated input power	24KVA
Rated input current	37A
Rated no-load voltage	80V
Output current/voltage adjustment range	40A/16V---500A/39V
Duty cycle  (40°C) 60%-100%	500A/39V
	387A/33.4V
Welding machine weight	53KG
Welding machine volume (L x W x H) mm	650*310*660
Efficiency	> 90%
Power factor	> 0.87
Main transformer insulation level	H
Output reactor insulation level	B
Wire feeder weight	15kg
Shielding gas flow rate	10-20 L/min
Wire feeding speed range	1.2---22 m/min
Supported welding wire diameters	φ0.8,φ1.0,φ1.2,φ1.6
Implementation Standards	GB15579.1-2013

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.